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2219 clad
AMS 4096 / AlCu6Mn / 2219 clad / O
Chemical Properties | % Value |
Silicon (Si) | 0,00 - 0,00 |
Manganese (Mn) | 0,00 - 0,10 |
Magnesium (Mg) | 0,00 - 0,10 |
Copper (Cu) | 0,00 - 0,10 |
Iron (Fe) | 0,00 - 0,70 |
Zinc (Zn) | 0,80 - 1,30 |
Aluminium (Al) | Balance |
Physical Properties | Value |
Density | 2.84 g/cm³ |
Melting Point | 543 °C |
Thermal Expansion | 22.3 µm/m.°C |
Modulus of Elasticity | 74 GPa |
Thermal Conductivity | 171 W/m-K |
Electrical Resistivity | %44 IACS |
Mechanical Properties | Value |
Proof Strength | 110 MPa |
Yield Strength | 220 MPa |
Shear Strength | 106 MPa |
Elongation A50 mm | %12 |
Hardness | 45 HB |
Alclad 2219 O aluminum alloy is renowned for its high-temperature resistance, excellent weldability, and enhanced corrosion resistance. The Alclad version features a thin layer of pure aluminum on the outer surface of the 2219 O alloy, improving its corrosion resistance. The "O" temper indicates that the alloy is in a soft and annealed state, offering advantages in machinability and formability. It is particularly suited for structural applications in the aerospace and space industries, where high durability and lightweight properties are critical.
In terms of anodizing, Alclad 2219 O aluminum alloy benefits from the pure aluminum layer, which makes it suitable for anodizing processes. However, the high copper content in the core alloy may impose limitations on the anodizing process. Surface protection is often achieved through alternative coating methods besides anodizing. Regarding weldability, the 2219 O aluminum alloy performs exceptionally well. Using proper welding techniques and filler materials minimizes the risk of cracking and ensures strong and reliable joints.
For bending and forming, the Alclad 2219 O aluminum alloy is highly formable due to its soft temper. It is an ideal material for complex designs and bending operations. Additionally, it is well-suited for high-vibration environments; its thermal stability and structural integrity provide excellent resistance to vibrations and dynamic loads. These characteristics make it suitable for applications such as aircraft fuselages, engine components, and other structural elements subjected to high vibration.
In terms of corrosion resistance, the pure aluminum layer provided by the Alclad coating offers protection, although the copper content in the core alloy can limit overall corrosion resistance. These limitations can be mitigated with appropriate surface treatments. Advantages of the Alclad 2219 O alloy include high-temperature resistance, excellent weldability, formability, and improved corrosion resistance, while its disadvantages include limited inherent corrosion resistance and partial limitations in anodizing compatibility. These features make Alclad 2219 O aluminum alloy an ideal choice for projects requiring durability and thermal performance.
As Alclad sheet; 2219 O clad, ASTM B209, UNS A92219, AMS 4096, ISO AlCu6Mn
Choosing Factors for 2219 O clad
- Strength: Excellent
- Machining: Weak
- Weldability: Great
- Formability: Mediocre
- Corrosion Resistance: Satisfactory
- Heat Treating: Yes
Some Well-Known Applications for 2219 O clad
Mainly in the aerospace sector,
In structural parts requiring high strength,
It is also used in fuel tanks and as aircraft material.
- Sheet
Mechanical Properties | |||
Thickness (mm) | Proof Strength (Min.) | Yield Strength (Min.) | Elongation A50 mm % |
Over 6.3 up to & incl. 25.4 | 317 MPa | 427 MPa | %8 |
Over 25,4 up to & incl. 50,8 | 317 MPa | 427 MPa | %7 |
Over 25,4 up to & incl. 76,2 | 317 MPa | 427 MPa | %6 |
Over 76,2 up to & incl. 101,6 | 303 MPa | 413 MPa | %5 |
Over 76,2 up to & incl. 101,6 | 296 MPa | 406 MPa | %5 |
Over 76,2 up to & incl. 101,6 | 289 MPa | 393 MPa | %4 |